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textile dyeing and printing
textile dyeing and printing

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textile dyeing and printing

 

WLD P-type reactive dyes printing process

 

 

    The new environmental reactive dyes with new active groups;It has lower reaction, good fastness and alkaline stability, and the reaction conditions shall be strictly controlled.

 

1,  Printing process

1.1,Pre-treatment

The pre-treatment is necessary for fabrics before printing to ensure the best printing results, for woven fabrics or knitted fabrics, because the residues, addition agent and chemicals used in production shall be removed to avoid affecting the printing effect.

 

1.2,Mercerization

After mercerization, the dye yield, brightness and wet/dry fastness of printing can all be improved for woven fabrics or knitted fabrics.

 

1.3,Dye printing

When selecting the WORLD brand P-type reactive dyes in the dye printing, dyeing, using the soda as alkaline agent can achieve better effect, and the soda ash can also be used as alkaline agent.

 

2,One-phase printing process

Process flow:Fabric feeding →Printing →Drying →Steaming fixation →Washing→Soaping →Washing

→Drying

Fixation conditions

Steaming:102-103°C                  5-10min(cotton/adhered)

or Curing:150°C                      3-5min(cotton)

or high temperature steaming:175°C      6-8min(polyester/cotton)

or Curing method:190-200°C            1-2min(polyester/cotton)

2.1,Printing paste prescription

 

P-type Reactive dye

X g

Urea

50-100g

Reserve salt S

10-20g

Saleratus

    5-30g

Sodium alginate

400-600g

Water

Y g

Synthesis

1000g

 

 

 

 

 

 

 

 

 

 

 

2.2,Post treatment of printing

1)Overflow cool water rinse

2)Cool wash

3)Hot wash70°C

4)Hot wash70°C

5)Hot wash 90-95°C adding 2g/l chelating dispersant

6)Hot wash 90-95°C adding 2g/l chelating dispersant or 2g/l nonionic soaping agent             

7)Hot wash70°C

8)Cool wash

 

3,Two-phase printing process

Process flow:Fabric feeding →Printing →Drying →Alkali treatment →Fast steaming→Open washing

→Soaping →Open washing →Drying

Alkali treatment:Squeezing fluid 30-40%    Fixation:135°C   8-15sec

 

3.1,Printing paste prescription

P-type Reactive dye

X g

Urea

0-50g

Reserve salt S

10 g

Monosodium orthophosphate

      3g

Sodium alginate

400-600g

Water

Y g

Synthesis

1000g

 

 

 

 

 

 

 

 

 

 

 

3.1.2,Alkali treatment prescription

Prescription 1

Potassium hydroxide 

100g

Salt

100g

Sodium carbonatec

100g

38°Be' Caustic soda

     100g

Water

Zg

Synthesis

1000g

Prescription 2

44°Be'Sodium silicate

1700ml

water

300ml

 

1L

 

3.2,Washing

1)Overflow cool water rinse

2)Hot wash70°C

3)Soaping ,nonionic soaping agent 2g/L

4)Hot water rinse70°C

5)Cool wash        

 

Compatibility recommendation of combination of three primary colors and dyes of WLD P-type reactive dyes

 

 

 

Compatibility recommendation of reactive printing dyes

Deep Yellow:

Dark Blue:

WLD Golden Yellow PE

WLD Dark Blue PE

WLD Orange PE

WLD Brill Blue PEC

Jade Green: 

WLD Navy Blue PE

WLD Brill Yellow PE

Dark Brown:

WLD Turguois Blue PE

WLD Red PE

Olive green  :

WLD Golden Yellow PE

WLD Dark Blue PE

WLD Dark Blue PE(or WLD Navy Blue PE)

WLD Orange PE

Grey:

WLD Scarlt PE

WLD Grey PE

Scarlet:

WLD Orange PE

WLD Scarlet PE

WLD Red PE

WLD Orange PE(or WLD Golden Yellow PE)

Black:

Dark Reddate Red:

WLD Black PE

WLD Red PE

WLD Orange PE

WLD Golden Yellow PE

WLD Scarlt PE

WLD Grey PE

Black:

Date red:

WLD Black PE

WLD Red PE

WLD Red PE

WLD Scarlt PE

WLD Golden Yellow PE

WLD Dark Blue PE

 

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