1. Product: 5L plastic container
2. Material: HDPE6098 HDPE50100
3. Output: 300pic/h;
4. Double station,
5. 3 layer
1. General Issues
1.1 Machine should be designed and belt according to CE standard.
1.2 All documentation should be English.
1.3 Machine operating manual including DWG. of Hydraulic, Pneumatic, Assembly drawing, Cooling water.
1.4 Max. volume of product: 5 L
2. Clamping Unit
2.1 Adopt reliable two-plate axes mold locking.
2.2 Double station.
2.3 Mold carriage stroke: 550
2.4 Linear roller guidance horizontal
2.5 Clamping force: 80KN
2.6 Mold platens H x W 390 x 380 mm
2.7 Distance between the platens: 240-500 mm
3. Die Head
3.1 Type of die head: Double head of continue.
3.2 According to the requirements for material, shape, volume and ouAMut of the products, the die heads with 1, 2, 3, 4, 6 or 8 cavities and be equipped.
3.3 FIFO
3.4 100 point WDS system controller
3.5 Type of temperature sensors: K
4. Extruder System
4.1 Extruder should be adequate to work with HDPE, PP
4.2 Screw diameter: 75/30D
4.3 Nitride treatment barrel and screw.
4.4 Feeding zone grooved with cooling water.
4.5 Cast-aluminum heater with heater preserving and protection cover of stainless steel.
4.6 Feeding zone temperature controlled.
4.7 Type of temperature sensors: K
4.8 Melt pressure sensors .
4.9 DC motor drive: 45KW(AC)
4.10 Plasticizing efficiency: 120 kg/h (HDPE)
4.11 Heating power: 18 KW
4.12 Cooling by five cooling fans.
4.13 Move forward and backward of extruder +/- 15 mm
4.14 Side adjustment of extruder +/- 20 mm
4.15 Raw material hopper with a window, pneumatic valve control slide between hopper and feeding zone from operator panel.
5. Blow System(optional)
5.1 Blow system mounted above the mold..
5.2 Mechanical adjustment for up/down and left/right
6. Hydraulic System
6.1 Hydraulic working pressure LP 100 bar / HP 120 bar
6.2 Hydraulic system with double vane pump: 26 L/min 103 L/min
6.3 Hydraulic valves Vickers or Rexroth and Yuken brand.
6.4 Accumulator with CE certificate
6.5 Oil temperature sensor showing the screen
6.6 High pressure filter: 10μm( HYDAC)
6.7 Mold open/close by Prop. valve controlled (Atos)
6.8 Threads of hydraulic block use of screw joint GE(ISO 1179)
6.9 Hydraulic hose use Parker
6.10 Motor power: 29.5 KW
7. Pneumatic System
7.1 Separate service unit with filter for blow and move functions.
7.2 Pneumatic cylinders FESTO or SMC
7.3 Pneumatic valves FESTO or SMC
7.4 Max. pressure of all components: 10 bar
7.5 Max. pressure of gauge: 10 bar
7.6 High/Low pressure for blow
7.7 Air supplier switch should be locked.
7.8 Air consumptions: 1.2 m3/min
8. Control System
8.1 Control System: BECKHOFF
8.2 Servo system control system: BACKHOFF 100point.
8.3 Full color 15” Touch screen.
8.4 Recipe and machine data storage on memory stick (CF)
8.5 Emergency stop push buttons (rotationally release) without key, around the machine for 5 sets.
8.6 All electric components needs to be for power supply 230V/400V, 50Hz, controller DC24V, signal 0-10V
8.7 According to Low voltage directive 73/23/EEC
8.8 Three-phase Four-wire System
8.9 Total rated power: 91 KW
9. Cooling water
9.1 All pipes for cooling water made of rubber material.
9.2 Separate cooling water circuit for Mold, Blow pin, Extruder feeding zone, Oil cooling.
9.3 Controlled cooling water for feeding zone and oil cooling
9.4 Water consumptions: 10 m3/h
10. Machine frame
10.1 Blow system should be forward: 150 mm, for mold changing
10.2 Aluminum profiles for safety doors, with wire entanglement (black).
10.3 Extruder stage up/down by lifting device: 250mm
10.4 Machine color: according requirement of customer
10.5 Overall dimensions of machine LxWxH: 4.8 x 3.5 x 2.6 m
