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two step fermenter
two step fermenter

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2 set of fermenters are controlled by one controller,apply to parallel study; usage in bacteria fermenter.

Specification: 5L-20000L

this picture is three 50L sets of seed fermentor with one 250L main fermentor. it also can be same volume of each fermentor on one platform. each fermentor can work indepently or together.
Pressure: 0.1Mpa-0.6Mpa
Rotate speed: 50-400rpm for research scale, pilot scale, 50-200 for industrial scale
Material: Contacting parts is made by SS316L, other parts is made by SS304
Agitator type: Mechanical agitator
Surface finishes:
Inside surface Ra0.28μ um - 0.4μ m by mechanical polishing or electropolishing
Outside surface Ra0.4μ um - 0.6μ m by satin finishing
 Feature: Fermentor is simens' PLC control system, and this system adopts simens' human-machine interface(HMI) and PID control, which can measure and automatically control parameters of temperature, rpm, pH, DO, feed, foam and etc. It possesses functions of digital setting, quick validation, data display, data storage, data print, password management and so on. It has commucation connection which can communicate with computer.

Struction: two fermentor vessels  with one control system.

This series of tank are made of many fermentors, and installed on one platform with one control panel. each tank can work independently and together at same time. small seed tank can inoculate to the main fermentor

Control parts for fermentor
 
No.
 
Parameter name
 
Technical indicator
 
1
 
PH
 
1.On-line check and measure, and digitization fully automatic control;
2.PH, acid and base gang control. Peristaltic pump automatically adjust to feed acid and base;
3.Control range 2-12pH, measure precision ± 0.01 pH, control precision ± 0.01 pH;
4. It has auto alarm function.
5.pH sensor and signal transmission line. .
 
2
 
DO control
 
1.On-line check and measure, DO and rotate speed gang control;
2.Range 0-100% or 0-200%, precision ± 1%;
3. It has auto alarm function;
4. DO sensor and signal transmission line..
 
3
 
Foam control
 
1.Automatically control and automatically alarm;
2.Eletrode check, peristaltic pump automatically add defoamer.
 
4
 
Feed control
 
1.Maunally control;
2.Automatically add according to fixed max. height .
 
5
 
Temp. control
 
1.       PID fully digitization signal processing, digitization control settings
2.       Circulating water automatically control temperature
3.       Measure range 0-150 degree, control range 15-45 degree,control precision ± 0.5degree
4.       Pt 100 Ω temp. Sensor
 
6
 
Rotate speed
 
1.       Fully automatic control settings, With automatic alarm function
2.       speed range, please checking the drawing, precision ± 1%
3.       It is mechanical agitator, turbine type, vertical impeller
4.       Speed:50-200/400rpm
 
7
 
Sterilization
 
Manually control
 
8
 
Pressure
 
Checking by pressure gauge, manually control, range 0-0.4Mpa.
 
9
 
Air flow
 
Display on the rotormeter.
 
Remarks: the table is only for reference, if client have difference requirement on the control points, we can also make according to client requirement.

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