Tyre Recycling System
Tire Recycling Line
Tire Recycling Process
Dura-Shred uses its experience and success to continually improve the design and
manufacturing of our tire recycling systems to make them more effective and efficient throughout the
reduction process. The reduction from whole tires to crumb rubber is accomplished through our
Prime Shredder
Dura-Shred Dual Shaft Shredder 150: 150 hp rotating the blades, truck and car size tires are reduced to rough 3”
shredded strips through the Prime Shredder. Rough shred is then recirculated until it can be sent to
The Grater via a conveyer.
The Grater
Dura-Shred Grater 150: The Grater takes the chips and reduces them to 10mm-12mm. At this point 95%-97% of
the steel has been stripped and is removed with our magnet belt as the rubber mulch is transported
to the vibratory tables for separation. This will be the end of the mulch producing line. For crumb
rubber steel free mulch will be sent via conveyor to the Granulators for further processing.
Granulator
Dura-Shred Granulator: The G1 reduces the rubber down to a 5mm-7mm or 10-20 mesh, which is then removed
through a screening system. Additional steel and fiber are then removed through an air and vibratory
system before being sent to the surge bin for collection.
Scope of Project
System is designed to produce the following byproducts: Steel, Fiber, Tire Derived Fuel Chips (TDF), Rubber
Mulch, Rubber Powder.
System Capacity
Capacity for this system is 2.5 metric tons of input per hour.
Crumb Size
10mm - 14mm Mulch (Can be removed after The Grater)
4mm-6mm and 10 / 20 mesh. (After the Granulators)
Crumb Rubber Purity
95% Free of Textile.
95% Free of Steel.
95% Free of Stones and other contaminants.
Steel Purity
92%-94% Contaminant free.
Power
Power Type: 440V / 3Ph / 60Hz
Total Kilowatts: 607
Estimated Power Usage Per Hour of Operation: *** $65.56
***Based on a price of $018 per kilowatt hour.
• Proven Design and Technology.
• A quality system with at an affordable price!
• Fully Automated via 1 centrally located touch screen control panel.
• Backed with one of the best Warrantees in the industry.
Please inquire today!
