This product applies to medium-sized customers,low cost and effective

Part 1: Technical Scheme

Nutrition, convenience, safety and environmental friendliness are the development trend of current food production and development. Purely natural fruit and vegetable chips with unique flavor are well received by people in developed countries and regions, such as America, Australia, Japan, Hong Kong and Taiwan. Along with the continuous rise of living standard in China, natural flavor food has been warmly pursued by people in developed cities such as Beijing and Shanghai. Market demand soars and the supply of products falls short of demand.

I. Working Principle

Fruit and vegetable chips refer to fruit and vegetable food with very low water content, which is obtained by taking fresh fruit and vegetable as main raw material and edible plant oil as heat medium and adopting advanced technology, such as low-temperature vacuum frying (VF) to have the fresh fruit and vegetable quickly dehydrated. The fruit and vegetable chips have low oil content, brittle and non-greasy, keeping the original shape, color, fragrance and taste of fruit and vegetable, rich in various nutrient components, such as vitamins, minerals and fiber and have the characteristics such as low sugar, low salt, low fat and low caloric.

II. Range of Application

Fruit: apple, banana, kivi, pineapple, winter jujube, strawberry, artocarpus heterophyllus lam, etc.Vegetable: carrot, radish, sweet potato, pumpkin, garlic, onion, mushroom, white gourd, okra, etc.Meat: beef, boneless fish, shrimp, octopus, etc.

III. Process Flow

Raw material preparation→ screening→ cleaning→ slicing (cutting) →deactivation of enzymes→ draining→ quick-freezing→ unfreezing→ vacuum impregnating→ cleaning→ draining→ vacuum drying→ vacuum oil removing→ seasoning→ product packaging→ warehousing.

IV. Composition of Vacuum Low-temperature Frying Equipment

It consists of a vacuum drying kettle, an oil heating system, a vacuum system, a water steam capturing system, a hydraulic system, a pneumatic system, an automatic oil removing system and an electric control system.

 

ModelParameter		QS-50
Treatment capacity (raw material Kg/time)		50
Output (KG\H)		12.7-33.3KG\H
Treatment time (min/time)		25-40
Ultimate vacuum (MPa)		- 0.096~-0.1
Oil temperature (°C)		80~100
Main heating mode		electric(40KW)
Compressed air pressure (MPa)		0.5~0.8
Oil removing revolution (n/min)		100~750
Cooling water quantity (T/h)		25
Power supply	Electrical system	380V/220V
Machine power		45KW